Genisys or Hanning Kahl HCS-R to Modbus TCP and RTU QuickServer Gateway

A FieldServer protocol gateway that provides data exchange between Genisys or Hanning Kahl HCS-R and Modbus TCP/RTU.
Every QuickServer includes browser-based tools for quick set-up and to perform diagnostics including determination of status, network settings, node information, map descriptors and more.
The premium Dual QuickServer, FS-QS-3X10 series, comes equipped with dual Ethernet ports with increased security and Power.
The Genisys driver allows the transfer of data to and from devices over RS-232 Genisys protocol.
The Modbus TCP Driver enables the FieldServer to facilitate data exchange with devices over Ethernet using the Modbus TCP Protocol.
The Hanning & Kahl HCS-R driver allows the transfer of data from devices over RS-232 HCS-R protocol.
The Modbus RTU driver enables our FieldServer gateways to facilitate data exchange with devices via either RS-232 or RS-485 using the Modbus RTU protocol.
SKU:
FS-QS-3010-0686 (250 points),FS-QS-3110-0686 (500 points),FS-QS-3210-0686 (1000 points),FS-QS-3310-0686 (3000 points),FS-QS-3410-0686 (5000 points),FS-QS-3510-0686 (10000 points);
FS-QS-2010-0686 (250 points),FS-QS-2110-0686 (1000 points),FS-QS-2210-0686 (500 points),FS-QS-2310-0686 (3000 points),FS-QS-2410-0686 (5000 points);
FS-QS-1010-0686 (250 points);


Quickserver Gateway (Serial-Ethernet)

The QuickServer is a high performance, fully configurable, cost effective Building and Industrial Automation gateway for integrators to easily interface devices to networks in commercial buildings and industrial plants.

System integrators world-wide have benefitted from the value of the powerful line of interoperability gateways offered by FieldServer. Now, QuickServer adds to that value by running the same robust FieldServer protocol conversion software on a highly cost effective platform backed by the experience, engineering expertise and proven technical support that integrators have come to expect from FieldServer.

QuickServer (Serial-Ethernet) is available in two series:

The QuickServer FS-QS-2X10 series is available at four different point capacities. Each QuickServer is preloaded with two drivers (serial and/or Ethernet) from a customer’s choice of 140 different drivers, E.G. Modbus, BACnet, SNMP, EtherNet/IP and many more.

The FS-QS-2010 with 2 RS485 and 1 ethernet port can support up to 250 points. The FS-QS-2210 can support up to 500 points. The FS-QS-2310 can support up to 3,000 points. The FS-QS-2410 can support up to 5,000 points.

Equivalently the FS-QS-2020 with 1 RS485, 1 RS232 and 1 ethernet port can support up to 250 points. The FS-QS-2220 can support up to 500 points. The FS-QS-2320 can support up to 3,000 points. The FS-QS-2420 can support up to 5,000 points.

Every QuickServer includes browser-based tools to make it easy to set-up QuickServer and perform diagnostics including determination of status, network settings, node information, map descriptors and more. The USB flash drive also includes the Discovery utility to determine what FieldServers are on a network.

BTL Mark is registered to the MSA BACnet Driver for MSA QuickServer line of products

Dual Ethernet Port Quickserver Gateway (Serial-Ethernet)

The Dual port QuickServer takes the QuickServers to the next level with Security and Power. With two Ethernet ports, the Dual port QuickServer allows data to move seamlessly across disparate subnets, using a dedicated port for Cloud connectivity. This port isolation allows for enhanced LAN security from the BMS/WAN/Cloud. An embedded OpenVPN Server enables secure remote access to Ethernet devices in the field.

The QuickServer FS-QS-3X10-F series is available at four different point capacities. Each QuickServer is preloaded with 140 different drivers, such as Modbus, BACnet, SNMP, EtherNet/IP and many more. See page 3 for the complete list. The FS-QS-3010-F can support up to 250 points. The FS-QS-3110-F can support up to 500 points. The FS-QS-3210-F can support up to 1,000 points. The FS-QS-3310-F can support up to 3,000 points. The FS-QS-3410-F can support up to 5,000 points. The FS-QS-3510-Fire can support up to 10,000 points.

Modbus TCP

The Modbus TCP Driver allows the FieldServer to transfer data to and from devices over Ethernet using Modbus TCP Protocol. The Modbus TCP driver uses port 502. This port is not configurable. The driver was developed for Modbus Application Protocol Specification V1.1a" from Modbus-IDA. The specification can be found at www.modbus.org. The FieldServer can emulate both a Client and a Server simultaneously on the same ethernet port.

There are various register mapping models being followed by various vendors. To cover all these models FieldServer uses the following three Models

  • Modicon_5digit – Use this format where addresses are defined in 0xxxx, 1xxxx, 3xxxx or 4xxxx format. A maximum of 9999 registers can be mapped of each type. This is FieldServer driver’s default format.
  • ADU –Application Data Unit address. Use this format where addresses of each type are defined in the range 1-65536
  • PDU –Protocol Data unit address. Use this format where addresses of each type are defined in the range 0-65535.

The key difference between ADU and PDU is for example if Address_Type is ADU and address is 1, the driver will poll for register 0. If Address_Type is PDU, the driver will poll for address 1.

Note 1: If vendor document shows addresses in extended Modicon (i.e. 6 digit) format like 4xxxxx then consider these addresses as xxxxx (omit the first digit) and use either ADU or PDU

Note 2: The purpose of providing 3 different ways of addressing the Modbus registers is to allow the user to choose the addressing system most compatible with the address list being used. At the protocol level, the same protocol specification is used for all three with the exception of the limited address range for Modicon_5digit.

Modbus RTU

The Modbus RTU driver allows our FieldServer gateways to transfer data to and from devices over either RS-232 or RS-485 using Modbus RTU protocol. The Gateways are capable of being used as port expanders and can emulate either a Server or Client. The FieldServer is capable of supporting devices that use two Modbus Registers to transfer IEEE floating point format.

The information that follows describes how to expand upon the factory defaults provided in theconfiguration files included with the FieldServer.

There are various register mapping models being followed by various vendors.

  • To cover all these models FieldServer uses the following three Models
  • Modicon_5digit – Use this format where addresses are defined in 0xxxx, 1xxxx, 3xxxx or 4xxxxformat. A maximum of 9999 registers can be mapped of each type. This is FieldServer driver’sdefault format.
  • ADU –Application Data Unit address. Use this format where addresses of each type are definedin the range 1-65536
  • PDU –Protocol Data unit address. Use this format where addresses of each type are defined inthe range 0-65535.

The key difference between ADU and PDU is for example if Address_Type is ADU and address is 1, thedriver will poll for register 0. If Address_Type is PDU, the driver will poll for address 1.

Genisys

The Genisys driver allows the transfer of data to and from devices over RS-232 Genisys protocol. Vital Harmon Logic Controller (VHLC) supports Genisys protocol. IM-188 VHLC GENISYS SOFTWARE MANUAL 100188-008 AB0.PDF is the basis of the Genisys driver. The FieldServer can be configured as a Client or Server. The Server side has been implemented only for FieldServer’s quality assurance requirements.

Hanning Kahl HCS-R

The Hanning & Kahl HCS-R driver allows the transfer of data from devices over RS-232 HCS-R protocol. Data is read from HCS-R and current data stored in a specified memory area. The driver can store the data with its loop data status in distinct memory areas depending on whether the data is on loop or from loop. The driver is based on section 10.5 of Hanning & Kahl - part number 40801121. The FieldServer can act as a Client or Server

I'd like to inquire about the Genisys or Hanning Kahl HCS-R to Modbus TCP and RTU QuickServer Gateway FS-QS-XXX0-0686. Please provide me with a quote for this product.

Specifications

FS-QS-3XX0, FS-QS-2XX0

Environment

  • Operating Temperature: -20 to 70°C (-4 to 158°F)
  • Relative Humidity: 10-95% RH non-condensing

Power Requirements

  • Input: 24VAC 0.125A, 9-30VDC 0.25A @12 VDC
  • Max Power: 3W

Physical Dimensions

  • Dimensions (WxDxH): 4 x 1.1 x 2.7 in (10.16 x 2.8 x 6.8cm)
  • Weight: 0.4 lbs (0.2 Kg)

Other

Web configuration
On-board diagnostics
DIN rail mount included

Communication

FS-QS-3XX0

  • Baud: 9600, 19200, 38400, 57600, 76800, 115000
  • Serial (Galvanic Isolation): 1 x RS-485/RS-232 & 1 x RS-485
  • Ethernet: 2 x 10/100BaseT, MDIX, DHCP for Dual, 1 x for Single

Approvals

  • CE and FCC Class B & C Part 15
  • BTL Marked
  • UL 60950-1 and CAN/CSA C22 2
  • IC Canada & KC Certification
  • RoHS3 and WEEE complaint

QuickServer Certifications

Block Diagrams

imports/blockDiagrams/LP Modbus.jpg

Additional Information

Modbus - MK10 and 32 Bits Numbers

Scaling in Modbus

Modbus does not provide a method for transporting large or Floating Point numbers or a mechanism for scaling analog values. A 16 bit word can only contain values in the range 0-65535. Only whole numbers are permitted. To work around this many server device manufacturers use multipliers and document them in their manuals. For example, to report a temperature of 58.5 the device reports a value of 585, and makes a note in the manual that the master should scale by 10. This scaling is achieved by adopting a convention between the client and the server.
What about large numbers > 65535
Modbus does not provide a mechanism but 3 important schemes are widely used.

Long Integers – Two consecutive 16 bit words are interpreted as a 32 bit long integer.

MK10 values – Two consecutive words are used. The 1st reports the number of units and the 2nd reports the number of 10,000’s.

Floating Point Numbers – Two consecutive words are used and a scheme. These schemes are conventions and not all servers or clients support them.

The protocol does not identify these big numbers. Only the vendor docs do.
What we mean by this is – if you look at the byte stream in a Modbus message there is no way of telling whether you are looking at two consecutive 16 bit words, or two consecutive words that should be interpreted as floating point, long or MK10 formats. Because of this you always have to look to the vendor docs.

Modbus - Reading Vendor Modbus Maps

Reading Vendor Modbus Maps

 

If you are reading the documentation for sensor blocks, valves, and other devices, you must keep in mind that some vendors may document their hardware in different ways.

According to the Modbus standard, addresses are simply integers from 0 to 65,535 with the different address ranges being referred to as coils, holding registers, etc. However, some vendors will document their hardware using numerical prefixes which are not actually part of the Modbus address. This originated from some models of PLCs which used the Modbus communications protocol, and which also used numerical prefixes in their internal data table. This is similar to using “I”, “Q”, “V”, etc. as address prefixes in IEC type PLCs.

However, it is important to remember that these numerical prefixes are documentation methods and are not part of what the Modbus protocol itself sends as part of the messages. A difference in documentation methods does not affect the compatibility of the protocol itself.

These prefixes are they mentioned anywhere in the Modbus standard, but the following shows how they are typically used in documentation based on this older convention:

  • 0xxxx – Coils.
  • 1xxxx – Discrete inputs.
  • 3xxxx – Input registers.
  • 4xxxx – Holding registers.

Note that there is no 2xxxx address prefix.

In addition to numerical prefixes, some documentation will refer to protocol addresses (addresses start at 0), while other documentation will refer to data model addresses (addresses start at 1). That is, the first holding register may be 0 or 1 (or 40000 versus 40001 using prefixes). However, this has no bearing on what gets sent over the wire as a Modbus message. For a Modbus protocol message, the lowest address is always “0”, not “1”.

Modbus - Protocol Specifications
Modbus - Flavors of Modbus

Flavors of Modbus

RTU:

Common
Binary Protocol.
Active Master-passive Slave
Serial
Supported by FieldServers, QuickServers, CAS gateways

 

ASCII:

Similar to ModbusRTU but for each byte in an RTU message, there are 2 bytes in an ASCII message. The 2 bytes are the humand readable form of the single hex byte.
Eg RTU byte = 0x03 (Hex). ASCII bytes = ‘0’ and ‘3’ ie 0x30 and 0x33
Active Master-passive Slave
Serial
Supported by FieldServers, QuickServers

 

Jbus:

Modbus had the limitation of a max of 9999 items of each type. Ie only 9999 holding registers. However the protocol message allows 65k items to be addressed. JBUS allows all 65k items to be read/written. Other than that it is identical to RTU
Active Master-passive Slave
Serial
Supported by FieldServers, QuickServers, CAS gateways

 

TCP/IP:

Uses TCP/IP connection based Ethernet communications
Encapsulates RTU messages and adds a header.
A single slave can respond to multiple masters
Many slaves ignore the NodeID field in the message.
Supported by FieldServers, QuickServers, CAS gateways

 

MB Plus:

Proprietary coax networking layer
2 Mbits/sec
Supported by FieldServers, CAS gateways

Modbus for Field Technician - Free Booklet
ModbusRTU - ModbusTCP - Port Expansion

Port Expansion

FieldServer can easily be configured to allows a Modbus RTU client to talk to a ModbusTCP server and vice versa. You do not need to tell the FIeldServer which registers to map from one to the other. You simply configure the FieldServer telling it which port and protocol to use for each node.

 

In port expansion mode configuration can be moinimal. Tell the gateway which nodes are on which port and set the port settings.

ModbusRTU - Scaling and Bit Packing

Scaling / Bit Packing

FieldServers can scale data and manipulate values using some binary logic and arithmetic functions. Scaling can be applied to each block of Modbus Data read / served.

  • Move to change type : Convert from any FIeldServer Data Type to any other.
  • Move to pack/unpack bits and bytes: It’s possible to address each bit in a 8,16 or 32 bit data element by using the packed data types.
  • Move to change byte/word order: Handle the endianess of the remote system easily.
  • Convert to/from Float, MK10, IEE754, 32 bit, 16 bit, 8 bit numbers
  • Move conditionally:
  • Perform Arithmetic Operation: + – * div sqrt, sqr ,
  • Perform Binary Logic Operation: And, Or, Not, >, >= , <, <=

 

Most functions can be configured to occur on a configurable period or on update of the data source.

Scaling with Modbus

ModbusRTU - Supported Data Types

Supported Data Types

Bit

Byte

16 Bit Integer Signed

16 Bit Integer Unsigned

32 Bit Integer Signed

32 Bit Integer Unsugned

32 Bit Packed Bit

8 Bit Packed Bit

4 byte FLoating Point Numbers

ModbusRTU - Supported Functions

Supported Modbus Functions

01 Read Discrete Output Status (0xxxx)
02 Read Discrete Input Status (1xxxx)
03 Read Output Registers (4xxxx)
04 Read Input Registers (3xxxx)
05 Force Single Coil (0xxxx)
06 Preset Single Register (4xxxx)
15 Force Multiple Coils (0xxxx)
16 Preset Multiple Registers (4xxxx)

Logos

Logo Modbus

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