Zellweger Infratox to Modbus TCP QuickServer Gateway

A FieldServer protocol gateway that provides data exchange between Zellweger Infratox and Modbus TCP.
Every QuickServer includes browser-based tools for quick set-up and to perform diagnostics including determination of status, network settings, node information, map descriptors and more.
The premium Dual QuickServer, FS-QS-3X10 series, comes equipped with dual Ethernet ports with increased security and Power.
The Modbus TCP Driver enables the FieldServer to facilitate data exchange with devices over Ethernet using the Modbus TCP Protocol.
The serial driver can emulate a Client or a Server. The FieldServer and Zellweger device are connected using a RS-485 network.
SKU:
FS-QS-3010-0540 (250 points),FS-QS-3110-0540 (500 points),FS-QS-3210-0540 (1000 points),FS-QS-3310-0540 (3000 points),FS-QS-3410-0540 (5000 points),FS-QS-3510-0540 (10000 points);
FS-QS-2010-0540 (250 points),FS-QS-2110-0540 (1000 points),FS-QS-2210-0540 (500 points),FS-QS-2310-0540 (3000 points),FS-QS-2410-0540 (5000 points);
FS-QS-1010-0540 (250 points);

Quickserver Gateway (Serial-Ethernet)

The QuickServer is a high performance, fully configurable, cost effective Building and Industrial Automation gateway for integrators to easily interface devices to networks in commercial buildings and industrial plants.

System integrators world-wide have benefitted from the value of the powerful line of interoperability gateways offered by FieldServer. Now, QuickServer adds to that value by running the same robust FieldServer protocol conversion software on a highly cost effective platform backed by the experience, engineering expertise and proven technical support that integrators have come to expect from FieldServer.

QuickServer (Serial-Ethernet) is available in two series:

The QuickServer FS-QS-2X10 series is available at four different point capacities. Each QuickServer is preloaded with two drivers (serial and/or Ethernet) from a customer’s choice of 140 different drivers, E.G. Modbus, BACnet, SNMP, EtherNet/IP and many more.

The FS-QS-2010 with 2 RS485 and 1 ethernet port can support up to 250 points. The FS-QS-2210 can support up to 500 points. The FS-QS-2310 can support up to 3,000 points. The FS-QS-2410 can support up to 5,000 points.

Equivalently the FS-QS-2020 with 1 RS485, 1 RS232 and 1 ethernet port can support up to 250 points. The FS-QS-2220 can support up to 500 points. The FS-QS-2320 can support up to 3,000 points. The FS-QS-2420 can support up to 5,000 points.

Every QuickServer includes browser-based tools to make it easy to set-up QuickServer and perform diagnostics including determination of status, network settings, node information, map descriptors and more. The USB flash drive also includes the Discovery utility to determine what FieldServers are on a network.

BTL Mark is registered to the MSA BACnet Driver for MSA QuickServer line of products

Dual Ethernet Port Quickserver Gateway (Serial-Ethernet)

The Dual port QuickServer takes the QuickServers to the next level with Security and Power. With two Ethernet ports, the Dual port QuickServer allows data to move seamlessly across disparate subnets, using a dedicated port for Cloud connectivity. This port isolation allows for enhanced LAN security from the BMS/WAN/Cloud. An embedded OpenVPN Server enables secure remote access to Ethernet devices in the field.

The QuickServer FS-QS-3X10-F series is available at four different point capacities. Each QuickServer is preloaded with 140 different drivers, such as Modbus, BACnet, SNMP, EtherNet/IP and many more. See page 3 for the complete list. The FS-QS-3010-F can support up to 250 points. The FS-QS-3110-F can support up to 500 points. The FS-QS-3210-F can support up to 1,000 points. The FS-QS-3310-F can support up to 3,000 points. The FS-QS-3410-F can support up to 5,000 points. The FS-QS-3510-Fire can support up to 10,000 points.

Modbus TCP

The Modbus TCP Driver allows the FieldServer to transfer data to and from devices over Ethernet using Modbus TCP Protocol. The Modbus TCP driver uses port 502. This port is not configurable. The driver was developed for Modbus Application Protocol Specification V1.1a" from Modbus-IDA. The specification can be found at www.modbus.org. The FieldServer can emulate both a Client and a Server simultaneously on the same ethernet port.

There are various register mapping models being followed by various vendors. To cover all these models FieldServer uses the following three Models

  • Modicon_5digit – Use this format where addresses are defined in 0xxxx, 1xxxx, 3xxxx or 4xxxx format. A maximum of 9999 registers can be mapped of each type. This is FieldServer driver’s default format.
  • ADU –Application Data Unit address. Use this format where addresses of each type are defined in the range 1-65536
  • PDU –Protocol Data unit address. Use this format where addresses of each type are defined in the range 0-65535.

The key difference between ADU and PDU is for example if Address_Type is ADU and address is 1, the driver will poll for register 0. If Address_Type is PDU, the driver will poll for address 1.

Note 1: If vendor document shows addresses in extended Modicon (i.e. 6 digit) format like 4xxxxx then consider these addresses as xxxxx (omit the first digit) and use either ADU or PDU

Note 2: The purpose of providing 3 different ways of addressing the Modbus registers is to allow the user to choose the addressing system most compatible with the address list being used. At the protocol level, the same protocol specification is used for all three with the exception of the limited address range for Modicon_5digit.

Honeywell Zellweger IR-148

The Honeywell Infrared Gas Monitor (Model IR-148) detects solvents and gases such as HCFCs, HFCs and PFCs. IR-148 can have 1, 4 or 8 sampling points.This InfraTox driver reports gas values, alarms and troubles for each point.

The serial driver can emulate a Client or a Server. The FieldServer and Zellweger device are connected using a RS-485 network.

As a Client

The driver listens passively for messages from the IR-148 unit and stores data extracted from the messages. The driver cannot poll the IR-148 device for Data. The driver records some additional data age information (which is stored in the FieldServer’s Data Arrays) because messages do not always contain information about all sensors and depending on the IR-148 operational mode (such as Locked mode), may never contain information other than for one sensor.

As a Server

The server side if this driver has been developed primarily to test the Client side driver as part of FieldServer’s QA program. The driver sends messages reporting the state of the samples. The server driver can also be locked to report the status/value of one particular sample channel. It is possible to connect up to three Honeywell Zellweger units (IR-148) on one RS-485 network provided that one unit is configured as a single point unit (IR-148 1 point), one as a 4-point unit (IR-148 4 point) and the other as an 8 point unit (IR-148 8-point). At this stage one device with 8 points and one with 4 points have been tested separately. To allow for the possibility that the device is connected on a RS-485 network with other devices (such as the relay module option) messages that are not 49 bytes long and which do not begin with 0xB1 will be ignored. The Driver will, however, provide statistics for the ignored as well as the processed messages

I'd like to inquire about the Zellweger Infratox to Modbus TCP QuickServer Gateway FS-QS-XXX0-0540. Please provide me with a quote for this product.

Specifications

FS-QS-3XX0, FS-QS-2XX0

Environment

  • Operating Temperature: -20 to 70°C (-4 to 158°F)
  • Relative Humidity: 10-95% RH non-condensing

Power Requirements

  • Input: 24VAC 0.125A, 9-30VDC 0.25A @12 VDC
  • Max Power: 3W

Physical Dimensions

  • Dimensions (WxDxH): 4 x 1.1 x 2.7 in (10.16 x 2.8 x 6.8cm)
  • Weight: 0.4 lbs (0.2 Kg)

Other

Web configuration
On-board diagnostics
DIN rail mount included

Communication

FS-QS-3XX0

  • Baud: 9600, 19200, 38400, 57600, 76800, 115000
  • Serial (Galvanic Isolation): 1 x RS-485/RS-232 & 1 x RS-485
  • Ethernet: 2 x 10/100BaseT, MDIX, DHCP for Dual, 1 x for Single

Approvals

  • CE and FCC Class B & C Part 15
  • BTL Marked
  • UL 60950-1 and CAN/CSA C22 2
  • IC Canada & KC Certification
  • RoHS3 and WEEE complaint

QuickServer Certifications

Block Diagrams

imports/blockDiagrams/LP Modbus.jpgimports/blockDiagrams/LP Zellweger.jpg

Additional Information

Modbus - MK10 and 32 Bits Numbers

Scaling in Modbus

Modbus does not provide a method for transporting large or Floating Point numbers or a mechanism for scaling analog values. A 16 bit word can only contain values in the range 0-65535. Only whole numbers are permitted. To work around this many server device manufacturers use multipliers and document them in their manuals. For example, to report a temperature of 58.5 the device reports a value of 585, and makes a note in the manual that the master should scale by 10. This scaling is achieved by adopting a convention between the client and the server.
What about large numbers > 65535
Modbus does not provide a mechanism but 3 important schemes are widely used.

Long Integers – Two consecutive 16 bit words are interpreted as a 32 bit long integer.

MK10 values – Two consecutive words are used. The 1st reports the number of units and the 2nd reports the number of 10,000’s.

Floating Point Numbers – Two consecutive words are used and a scheme. These schemes are conventions and not all servers or clients support them.

The protocol does not identify these big numbers. Only the vendor docs do.
What we mean by this is – if you look at the byte stream in a Modbus message there is no way of telling whether you are looking at two consecutive 16 bit words, or two consecutive words that should be interpreted as floating point, long or MK10 formats. Because of this you always have to look to the vendor docs.

Modbus - Reading Vendor Modbus Maps

Reading Vendor Modbus Maps

 

If you are reading the documentation for sensor blocks, valves, and other devices, you must keep in mind that some vendors may document their hardware in different ways.

According to the Modbus standard, addresses are simply integers from 0 to 65,535 with the different address ranges being referred to as coils, holding registers, etc. However, some vendors will document their hardware using numerical prefixes which are not actually part of the Modbus address. This originated from some models of PLCs which used the Modbus communications protocol, and which also used numerical prefixes in their internal data table. This is similar to using “I”, “Q”, “V”, etc. as address prefixes in IEC type PLCs.

However, it is important to remember that these numerical prefixes are documentation methods and are not part of what the Modbus protocol itself sends as part of the messages. A difference in documentation methods does not affect the compatibility of the protocol itself.

These prefixes are they mentioned anywhere in the Modbus standard, but the following shows how they are typically used in documentation based on this older convention:

  • 0xxxx – Coils.
  • 1xxxx – Discrete inputs.
  • 3xxxx – Input registers.
  • 4xxxx – Holding registers.

Note that there is no 2xxxx address prefix.

In addition to numerical prefixes, some documentation will refer to protocol addresses (addresses start at 0), while other documentation will refer to data model addresses (addresses start at 1). That is, the first holding register may be 0 or 1 (or 40000 versus 40001 using prefixes). However, this has no bearing on what gets sent over the wire as a Modbus message. For a Modbus protocol message, the lowest address is always “0”, not “1”.

Modbus - Protocol Specifications
Modbus - Flavors of Modbus

Flavors of Modbus

RTU:

Common
Binary Protocol.
Active Master-passive Slave
Serial
Supported by FieldServers, QuickServers, CAS gateways

 

ASCII:

Similar to ModbusRTU but for each byte in an RTU message, there are 2 bytes in an ASCII message. The 2 bytes are the humand readable form of the single hex byte.
Eg RTU byte = 0x03 (Hex). ASCII bytes = ‘0’ and ‘3’ ie 0x30 and 0x33
Active Master-passive Slave
Serial
Supported by FieldServers, QuickServers

 

Jbus:

Modbus had the limitation of a max of 9999 items of each type. Ie only 9999 holding registers. However the protocol message allows 65k items to be addressed. JBUS allows all 65k items to be read/written. Other than that it is identical to RTU
Active Master-passive Slave
Serial
Supported by FieldServers, QuickServers, CAS gateways

 

TCP/IP:

Uses TCP/IP connection based Ethernet communications
Encapsulates RTU messages and adds a header.
A single slave can respond to multiple masters
Many slaves ignore the NodeID field in the message.
Supported by FieldServers, QuickServers, CAS gateways

 

MB Plus:

Proprietary coax networking layer
2 Mbits/sec
Supported by FieldServers, CAS gateways

Logos

Logo Modbus
Logo Zellweger

Contact Us

Contact us via phone (+1 866-383-1657) or leave a detailed message below for sales, support, or any other needs

*Required Field
*Required Field
I'd like to receive the newsletter. *Check email for confirmation.
*Required Field
8:00am - 12:00pm 12:00pm - 5:00pm
Message Sent Successfully